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Projects & case studies

Delivered for EPC contractors and end clients.

Each reference states what we were asked to do, how we did it and what was delivered. Clients are described by type and location; end clients are named for Saudi Aramco and ADNOC projects.

Case studies

Title frame of the valve testing chamber case film
IndiaFEA · ASME VIII-2

High-pressure valve testing chamber

ChallengeContain a failed closure during valve tests up to 31,500 psi.
DeliveredA 3 × 3 × 3 m enclosure designed for 32,000 psi, verified by design-by-analysis and approved by a NABCB-accredited agency.
180+ scraper trapsLaunchers · receivers · bi-directional
Saudi ArabiaPipeline equipment

180+ scraper traps engineered

End client: Saudi Aramco
ScopeDetailed engineering of onshore and offshore launchers, receivers and bi-directional traps, 6" to 64".
DeliveredDesign calculations, GA and fabrication drawings, FEA of the QOC and nozzles.
20 equipment validationFlare-line & nozzle FEA · UAE
UAEEquipment & FEA

20 equipment validation, flare-line & nozzle FEA

End client: ADNOC
ScopeDesign of 20 equipment items, then validation of existing equipment for a change of service.
DeliveredCalculations, GA and fabrication drawings, and FEA of branch connections, nozzles and fatigue.
Tank bottom plate replacementJacking methodology · UAE
UAEStorage tankAnalysis

Storage tank bottom plate replacement

End client: ADNOC
ScopeEngineering design and analysis of the tank jacking methodology for replacing the bottom plate of an existing storage tank.
DeliveredTank design verification, and checks that the shell and jacking brackets stay safe during temporary jacking and lifting.
Burner management systems17 existing furnaces · UAE
UAEFired heaters

BMS engineering for refinery fired heaters

ScopeFEED as BMS specialist for installing burner management on existing fired heaters.
DeliveredSite inspection reports, BMS P&ID and layout review, installation philosophy, TBE.
Stress model of a gas dehydration unit
Czech RepublicPipe stress

Gas dehydration unit piping

ChallengeAdsorber-column piping cycling through regeneration, heating and cooling.
DeliveredStress analysis across the regeneration, heating and cooling temperature cases.
Containerised process skid model
European clientSkid engineering

Modular, multi-skid & containerised plants

ScopeSkid structure design and harmonic analysis, U-Stamp engineering of 7 equipment items, piping and 3D.
OutcomeA containerised skid that carries its full load within a tight footprint.
MEE and ATFD skid models
Skid engineeringEvaporation

MEE + ATFD — five skids

ScopeEngineering across all disciplines for a multi-effect evaporator with an agitated thin-film dryer.
DeliveredEquipment, piping, structural and E&I engineering for five skids.
Filtration package 3D model
IndiaSkid engineering

Filtration package — three skids

ScopeSkid engineering for a three-skid filtration package.
DeliveredStructural, equipment, piping, 3D, E&I, isometrics, BOM and stress analysis.
CFD particle tracks in a duct and cyclone
CFDParticle flow

Duct with cyclone

ChallengePressure drop and particle collection efficiency, with heat transfer to the particles.
OutcomeGeometry changes to reduce pressure drop, and an optimised feed location.
CFD of a stirred mixing tank
CFD + FEAMixing

Stirred tank mixing study

ChallengeFind dead zones, short-circuiting and poor mixing in a stirred reactor.
OutcomeBetter mixing through optimised blade angle and position, with durability confirmed by FEA.
3D model of the flow metering skid studied by CFD
CFDMetering skid

Flow metering skid

ChallengeCarry the full flow while diverting a small, stable sidestream for density measurement.
TargetMore than 1 000 kg/h through the 1" density loop at under 1 bar pressure drop.
Fired heater exchangerThermal expansion · structural FEA · USA
USAFEA

Fired heater exchanger consultancy

ScopeThermal expansion calculations and structural FEA for a shell and tube heat exchanger in fired-heater service.
DeliveredCalculation and FEA reports.
Life assessment26 equipment items · India
IndiaIntegrity

Equipment life assessment

ScopeLife assessment of 26 equipment items and piping stress analysis.
Also deliveredEngineering and supply of replacement equipment.
3D model of the 350 KL distillery plant
IndiaPlant engineering

350 KL distillery plant

ScopeSkid and plant engineering for a 350 KL distillery.
DeliveredStructural, equipment, piping, 3D, E&I, isometrics, BOM and stress analysis.
Fabricated reactor vessel with nozzles, wrapped for dispatch
IndiaEngineer & supply

32 reactors & shop tanks

ScopeDetailed engineering, fabrication and supply of agitated and limpet reactors and shop tanks.
DeliveredDesign calculations, detailed drawings, fabricated equipment.
Refrigeration and chilling plant 3D model
IndiaRefrigeration

Refrigeration & chilling plant

ScopeSkid and plant engineering for a refrigeration-chilling plant.
DeliveredEquipment, piping and 3D modelling, structural and E&I engineering.
Plant structure with process equipment and piping at site
IndiaPlant engineering

Plant engineering: 80+ equipment, 1,400+ lines

ScopeEquipment engineering through piping layout and full plant 3D modelling.
DeliveredMechanical design of process equipment to ASME / TEMA, equipment datasheets and sizing, and the complete plant 3D model with piping, structures and access platforms.
CAESAR II stress model of process piping
Pipe stress

Piping stress analysis: 86 lines

ScopeProcess feed lines, cooling water supply and return lines and process gas lines, at 10 bar and 230 °C design.
DeliveredStress analysis of all 86 lines. On a further job: 12 thermic-fluid hot oil lines and 6 turbine lines.
Inspection photos of cracks found on a process column
IndiaInspection

Process column inspection

ScopeInspection of an in-service process column.
DeliveredInspection and rectification report.
Storage tanks at site, including a molasses tank
IndiaStorage tank

Storage tank engineering to API 650 & IS 803

ScopeStorage tank engineering to API 650 and IS 803, including molasses tank design.
DeliveredDesign calculations, GA and fabrication drawings for the tank.
Rectangular hot well tank being lifted onto a trailer
IndiaEngineer & supply

Hot well & cold well tanks

ScopeDetailed engineering, fabrication and supply of hot well and cold well tanks.
DeliveredDesign calculations, detailed drawings, fabrication and supply.

Why clients come back

Engineering you don't have to chase.

What EPC contractors and plant owners tell us they value when they return with their next package.

Right first time

Calculations and drawings checked against the governing codes and client specifications before they leave us, so review cycles stay short.

On the committed date

Schedules agreed at kick-off and tracked weekly, with early warning when an input is late. No surprises at the deadline.

Confidential by default

Client data, product designs and project details stay within the project team. NDAs are routine.

Reference list

Major project references since 2017

From our project track record. Full references are available on request during pre-qualification.

Client typeLocationScopeActivities
ContractorSaudi Arabia · end client Saudi AramcoPipeline equipment engineeringDesign calculations, GA & fabrication drawings, FEA of QOC and nozzles
EPCUAE · end client ADNOCEquipment engineeringDesign of 20 equipment items, GA & fabrication drawings, validation for change of service
EPCUAE · end client ADNOCAnalysisFlare-line branch connection FEA, nozzle and fatigue analysis
EPCUAE · end client ADNOCTank analysisBottom plate replacement: design and analysis of the tank jacking methodology, shell and bracket checks
ContractorInternationalEquipment engineeringDesign calculations, GA & fabrication drawings
ContractorIndiaEquipment engineeringDesign calculations, GA & fabrication drawings
EPCQatarEquipment engineeringHeat exchanger engineering
EPCIndiaEquipment engineeringValve testing chamber engineering
EPCIndiaSkid engineeringThree-skid filtration package
EPCEuropeSkid engineeringSkid structure design & harmonic analysis, U-Stamp engineering (7 items), piping & 3D
OwnerIndiaLife assessmentLife assessment of 26 equipment items, piping stress analysis, equipment engineering & supply
EPC—Fatigue analysisEquipment engineering and fatigue analysis of 7 equipment items
EPC—CFD analysisBasic engineering, CFD flow & thermal analysis, agitator performance for 3 reactors
OwnerIndiaPlant engineeringEquipment, piping 3D and E&I for 300 KL RS, 250 KL RS (modification) and 150 KL ENA plants
ContractorIndiaEquipment engineeringDesign calculations, GA & fabrication drawings

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